Removable core lock cylinders or "Interchangeable Cores" are used primarily in commercial hardware, and have the advantage of being easily swapped for a replacement when keying needs to be changed. The exact process may vary between manufacturers, but most are changed with a special key. This article will show you how to use the key, from start to finish, with pictures along the way.
Step 1
Obtain or locate the "core key". A core key is like a master key, but rather than unlocking doors and locks, it allows the withdrawal of the core or cylinder from the lock housing itself. Core keys will not unlock anything by themselves, but will make it possible to unlock a device without the need for a key. A simple screwdriver is all that is usually needed to open a lock that does not have a core. It should be evident that core keys need to be safeguarded similar to master keys.
Step 2
Insert the core key into the core as you would with any other key. This is the "locked" position.
Step 3
Turn the key. It will only turn about 10 degrees. Do not attempt to force the key further. This releases the core from the lock housing.
Step 4
Withdraw the turned key slowly from the lock. The core will pull out of the housing as the key is withdrawn. If the key is turned back to the locked position before withdrawing, only the key will be removed.
Step 5
Place the core with the key still inserted, next to the new core. The cores will most likely look very similar and keeping the key in one will help differentiate between the two.
Step 6
Inspect the cores. Many times they will look identical, other times they will not. It is these times that particular attention be paid. The difference most likely will be that the "link" between the core and bolt will be still attached to the old core. The link is a part that transfers the the rotating motion of the core to the dead bolt or latch mechanism (it usually consists of a piece of flat metal and or pins that attaches to the rear of the core). If this is the case, simply remove it from the old core and insert on the new core. If the cores look the same, the link will either be in the lock housing or it fell off some time after the core was removed. Verify the the link is indeed still in the lock. Ensure that link will line up with the core by visualizing the core aligning with the link. Nudge or adjust the link as needed with a screwdriver or needle-nose pliers.
Step 7
Remove the core key from the old core by holding the core in one hand and turning the key back to the locked position with the other hand.
Step 8
Insert the core key into the new core and turn to the "unlocked" position.
Step 9
Bring the core with the key inserted to the lock housing. Align and fully insert into the lock housing. A core that can not be fully inserted indicates that there is misalignment of the link between the lock and core. Adjust it to allow mating between these components and try again.
Step 10
Turn the core key back to the locked position. The core is now secured in the lock housing.
Step 11
Withdraw the core key and verify proper operation of the lock and associated key(s).
